Asset360: Scaling Digital Twins Across an Offshore Portfolio Through Reality Capture & AI
Italo Dourado Affonso, Digital Asset Maintenance, Petrobras
Scaling digital twins across a major offshore portfolio requires consistent data, repeatable processes and technology that can deliver measurable operational value. This presentation reveals how Petrobras is using Asset360 to bring these elements together across its upstream operations.
With more than 95% of operated production coming from 53 offshore assets, Petrobras faces challenges including limited personnel offshore and gaps in detailed 3D models. Asset360 supports a connected digital environment designed to improve access to asset information and strengthen maintenance planning.
Italo Dourado Affonso, Upstream Digital Asset Maintenance Coordinator at Petrobras, explains how reality capture is being applied across more than 70 assets using over 6,000 photographs per asset, yearly updates and video capture. This approach has contributed to a 30% reduction in offshore travel for inspection and planning.
The presentation also explores an AI-based corrosion management system that transforms captured images into repeatable corrosion assessments and painting priorities. The solution is designed to reduce subjectivity, scale across the offshore portfolio and has delivered US$1 million in direct cost reductions alongside US$3.6 million in avoided losses.
Explore the full presentation below to discover how Petrobras combines reality capture, AI, data governance and scalable digital infrastructure to turn digital twins into practical tools for safer, more efficient offshore asset management.
